Zen Sherpa LLC is looking for a Senior FEA Analyst / Mechanical Engineer to provide critical engineering simulations and mechanical design for complex machinery, heavy equipment, and high-capacity structures. In this remote role, you will directly impact product performance and safety across customer programs, with occasional travel.
What You'll Do
- Perform FEA simulations including linear, nonlinear, contact, buckling, fatigue, and large-deflection analyses using ANSYS or similar tools.
- Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems.
- Develop 3D models, detailed drawings, and engineering documentation in SolidWorks, Inventor, or Creo.
- Conduct hand calculations to verify FEA results and support design decisions.
- Lead mechanical design from concept through prototype, testing, and field implementation.
- Support customers with rapid engineering assessments and problem-solving.
- Generate engineering reports, test plans, and work packs for fabrication and field execution.
- Collaborate with cross-functional teams, fabricators, and field technicians.
- Mentor junior engineers and contribute to design reviews and process improvements.
What We're Looking For
- BSME with 10+ years or MSME with 5+ years of hands-on, demonstrated FEA experience analyzing major components of heavy equipment.
- 10+ years of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment.
- Advanced FEA experience (ANSYS strongly preferred).
- Strong background in structural mechanics, weldments, heavy steel structures, and load-bearing systems.
- Proficiency in SolidWorks, Inventor, or Pro/E/Creo.
- Demonstrated ability to produce well-documented calculations, FEA reports, and design packages.
- U.S. Citizen or Green Card holder.
- Ability to travel up to ~10%.
Nice to Have
- Experience designing cranes, hoists, lifting beams, gantries, or high-capacity structures.
- Knowledge of hydraulic or mechanical powertrain systems.
- Familiarity with offshore, industrial, or construction lifting environments.
- Knowledge of ASME B30, API, DNV, ABS or similar standards.
- Hands-on exposure to fabrication, testing, or field commissioning.
Technical Stack
- ANSYS
- SolidWorks
- Inventor
- Creo
Team & Environment
You will work closely with multidisciplinary engineering teams and field personnel.
Benefits & Compensation
- Competitive Compensation: Attractive base salary, commensurate with experience.
- Generous Time Off: Paid holidays, PTO, and flexible time off.
- Retirement Savings: 401(k) plan.
- Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage.
- Disability Protection: Short-term and long-term disability plans.
Work Mode
This is a remote position open to candidates located within the 48 Contiguous United States.
