Sila is looking for a Staff Engineer, Process Integration. In this role, you will work at the critical intersection of R&D and High-Volume Manufacturing (HVM), developing and optimizing manufacturing workflows across products and unit operations to maximize yield, reliability, and performance.
What You'll Do
- Analyze process data and defect trends to identify root causes of yield loss and implement corrective actions.
- Develop and implement robust, scalable process pathways for battery material synthesis.
- Ensure seamless integration of new products and process technologies into production with an uncompromising focus on safety (EHS), product quality, and mechanical performance.
- Utilize advanced statistical modeling and DOE (Design of Experiments) to define operating windows, set rigorous material specifications, and predict product performance, risks, and tradeoffs at scale.
- Maintain detailed process specifications, flowcharts, and FMEA (Failure Mode and Effects Analysis) documentation.
- Coordinate across departments (Engineering, Analytics, Quality) to resolve integration challenges and align on performance targets.
- Lead the transfer of developed processes from R&D and/or Pilot Line to high-volume manufacturing facilities.
What We're Looking For
- 8+ years of hands-on process development and/or engineering experience.
- Deep expertise in methodologies used to transition products and processes from prototype designs to High Volume Manufacturing (HVM).
- Proven track record of using FMEA and root-cause analysis to solve complex integration challenges.
- Proficient in statistical software and the application of Statistical Process Control (SPC).
- Strong ability to report technical data to both technical teams and management stakeholders.
- B.S. or M.S. in Chemical Engineering, Materials Science, Mechanical Engineering, Chemistry, Physics or a related field.
Nice to Have
- Experience in materials-centric industries (e.g., semiconductors, battery tech, specialty chemicals, or advanced composites) is highly preferred.
- PhD is a plus.
Technical Stack
- Statistical software
- Statistical Process Control (SPC)
Team & Environment
You will coordinate across departments including Engineering, Analytics, and Quality.
Benefits & Compensation
- Compensation: $172,000-$218,000
Work Mode
This role is onsite.
We are an equal opportunity employer and committed to creating an inclusive environment where good ideas are free to come from anyone. All qualified applicants are considered without regard to gender, race, sexual orientation, religion, age, disability, national origin, or any other protected status.
