US, Arlington, VA Hybrid Employment

AES Corporation is hiring a Robotics Hardware Engineer - Solar

About the Role

Lead the mechanical innovation behind a next-generation robotic system designed to accelerate solar energy deployment. In this role, you'll take ownership of end-to-end hardware development—designing, analyzing, and validating complex mechanical subsystems that power autonomous solar installations.

What You’ll Do

  • Lead mechanical design efforts for robotic components, assemblies, and full subsystems, ensuring reliability, precision, and manufacturability.
  • Translate high-level product requirements into detailed technical specifications and design criteria for mechanical systems.
  • Perform in-depth analyses including stress, motion, and tolerance stack-up to ensure robust performance under real-world conditions.
  • Create and release CAD models, engineering drawings, and BOMs, maintaining rigorous documentation standards.
  • Develop design validation plans, failure mode analyses, and technical knowledge artifacts to support continuous improvement.
  • Collaborate with electrical, software, and controls teams to integrate mechanical systems into a fully functional robotic platform.
  • Guide prototype builds and testing cycles to validate design concepts and iterate quickly based on empirical data.
  • Apply safety standards and systems engineering principles to ensure compliance with industry regulations.
  • Optimize designs for cost, scalability, and performance across the product lifecycle.
  • Mentor junior engineers and contribute to a culture of technical excellence and innovation.

What We’re Looking For

  • Bachelor’s degree in mechanical engineering or a related discipline.
  • Minimum of five years of hands-on experience in robotic hardware development.
  • Proven success delivering complex electromechanical systems from concept to production.
  • Strong command of 3D CAD tools such as SolidWorks, Creo, or NX.
  • Deep understanding of materials, manufacturing processes, and mechanical design principles.
  • Experience with FMEA, DVP&R, tolerance analysis, and systems-level integration.
  • Familiarity with regulatory standards including CE, FCC, and UL, as well as risk assessment methodologies.
  • Strong analytical and problem-solving skills, with meticulous attention to detail.
  • Ability to thrive in a fast-paced, collaborative environment with minimal oversight.
  • Clear communication skills and a commitment to quality and technical rigor.
  • Understanding of solar technology and energy systems is highly valued.

Preferred Qualifications

  • Advanced degree in engineering or a related technical field.
  • Exposure to automation, computer vision, or machine learning applications in robotics.

Work Environment

This is a hybrid role with up to 25% travel required. You’ll work within a global, mission-driven organization committed to sustainability, innovation, and inclusive collaboration. The company operates in 14 countries and leads the world in renewable energy sales to corporations, with a clear path to net-zero emissions by 2050.

Culture & Values

Our culture thrives on agility, creativity, and shared purpose. We value diverse perspectives and foster an environment where bold ideas in energy innovation can take shape. As part of a Fortune 500 company, you’ll contribute to impactful projects that redefine how energy is deployed worldwide.

Required Skills
SolidWorksCreoNXCAD (Computer Aided Design)FMEA (Failure Mode Effect Analysis)DVP&R (Design Verification Plan and Report)Tolerance Stack UpsA3’s SolidWorksCreoNXCAD (Computer Aided Design)FMEA (Failure Mode Effect Analysis)DVP&R (Design Verification Plan and Report)Tolerance Stack UpsA3’s
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About company
AES Corporation
A Fortune 500 global energy company committed to renewable energy and decarbonization, operating in 14 countries and providing electricity to 25 million customers worldwide.
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Job Details
Department Maximo
Category embedded
Posted 3 hours ago